+27 116082100
info@microntech.co.za
Micron Technologies is the market leader in the supply and support of Gun Drill and Deep Hole drilling machines and tooling.
In partnership with HTT (China), Micron can offer both technology leadership and lean cost solutions to meet your production requirements.
A deep hole drilling machine is a tool used to drill deep holes in metal parts. It is used in various industries such as hydraulics, automotive, medical, mould manufacturing, animal feed, firearms, gas and energy, and aerospace industry.
The machine is designed to drill holes with a depth-to-diameter ratio of 100:1 or more. The drilling process is done by rotating the drill bit and feeding it into the workpiece at a slow and steady rate. The coolant is used to lubricate the drill bit and remove the chips from the hole.
Solutions Include:
The partnership between HTT and Micron Ensures:
The counterboring and/or roller burnishing process enlarges existing holes and improves the surface finish in tubular workpieces that have been pre-drilled or cast. This process can be configured to pilot off a finished bore for straightness, or off the pre-bore for maximum concentricity. Counter boring is an effective process for a wide range of diameters, up to 630 mm
Micron Technologies is a market leader in the supply and support of Gun Drill and Deep Hole drilling machines and tooling.
In partnership with HTT (China), Micron are able to offer both technology leadership and lean cost solutions to meet your production requirements.
Solutions Offered:
The Micron Modular Cylinder Pressure Test Cart is a stripped-down version of our Full Function Cylinder Repair bench. It delivers all the advanced test and control features, including laser stroke measurement and automatic multi-point test protocols, with the benefit of being upgradeable to a full-function cylinder assembly bench in the future.
SPECIFICATIONS:
Footprint: 9’200 x 900 x 1600 mm (L x W x H)
Maximum Test Pressure: 350 Bar or 500 Bar (w/Optional Test Intensifier)
Hydraulic Pump: Moog 350 Bar
Pump Motor: 18.5kW
Max Flow Rate: 32cc / rev
Hydraulic Oil Reservoir: 800L
Colour: Dark Gray and Black
The Micron Heavy-Duty Hydraulic Cylinder Repair Bench is designed to comfortably accommodate the largest Mining and Earth Moving Cylinders on the market –
The design mandate is to improve operator efficiency and allow a single operator to quickly and safely strip or assemble the largest cylinders, including the Liebherr 9800, CAT6090 and Hitachi EX8000.
Our Heavy Duty Bench offers a massive 135’000 Nm of rotational force and a barrel OD of up to 630mm.
Integrated Cylinder Pressure testing is available up to 350Bar as standard and up to 500 Bar with full digital test reporting and laser stroke measurement.
The Micron Standard-Duty Hydraulic Cylinder Repair Bench is designed to accommodate construction and small to medium-sized earthmoving and mining cylinders.
This model offers 65’000 Nm of rotational torque and a maximum barrel OD capacity of 450mm.
Integrated Cylinder Pressure testing is available up to 280Bar as standard and up to 420 Bar with full digital test reporting and laser stroke measurement.
The design mandate is to improve operator efficiency and allow a single operator to quickly and safely strip and assemble cylinders.
Despite the smaller size and easier tool manipulation, the Micron SD beach includes all the technology and industry-leading features of its bigger brother.
The Micron Ultra-Duty Hydraulic Cylinder Repair Bench is designed to accommodate the largest hydraulic cylinders on the market – From Steel Smelters, Oil and Gas, to Sea-Wall applications the MCB-UD can handle it.
Our Ultra Duty Cylinder Bench offers an unmatched 200’000 Nm of rotational force and a barrel OD of up to 1000mm. Bench lengths up to 30m and longer!
Integrated Cylinder Pressure testing is available up to 350Bar as standard and up to 500 Bar with full digital test reporting and laser stroke measurement.
The Micron model STC-300 Hydraulic Cylinder Test Cart is designed to quickly and easily test hydraulic cylinder seals for bypass. It’s an invaluable insurance policy for your business that ensures faulty cylinders are not returned to the field.
Complete with digital data logging, the STC-300 can generate a cylinder test report in PDF or Hardcopy.
Specifications:
Cylinder Seal Bypass Test Capability to 300 bar
11″ Touch Screen HMI (Windows Embedded)
KPM/MOOG Hydraulic Pump
Micron PC (Remote connectivity via LAN, WiFi, GSM)
Data Logging and Digital Reporting
Operator Safety Prompts
Built In 200L Test Oil Reservoir
Mobile Cart Design
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The PG Series Precision Bore Gaging System is a unique mechanical gaging system developed by Sunnen that makes I.D. gaging simple, reliable and economical. The PG series design is rugged and reliable, having been proven over decades of use on shop floors around the world. The PG precision gage is a productive complement to Sunnen or other honing machines where they are used to measure bores as part of the honing operation.
Teaming a PG gage with a Sunnen PG Series Setting Fixture creates a complete gaging system that eliminates buying and maintaining expensive master rings, plug gages and air gage probes. Both the gage and setting fixture are built for everyday use making them ideal for “in-process” inspection during production or in a QC setting.
Features & Benefits:
• PG gages and setting fixtures are available to cover diameters from 2.29 mm to 109.47 mm with 0.001 mm increments.
• Instant setup for any size bore
• No master rings or plug gages to buy
• No power source needed – completely portable
• Stays set and repeats within .000010” (0.00025 mm)
• Rugged, reliable tool for the shop floor or QC department
• Designed to work as a system with Sunnen PG Series Setting Fixtures
• Easy to set and easy to use
The quality of the cylinder bore is critical for optimising the service life of hydraulic cylinders – roundness, straightness, and the correct surface finish are arguably more important than any other quality metric. To maximise the life of hydraulic seals, the cylinder bore must be honed so that it is round and parallel (to ensure that the compression and sealing characteristics are correct and consistent along the full stroke length).
Further to this, the seal must run on a surface that is free of any large peaks that will cause excessive wear. A sealing surface must also be well lubricated to reduce heat build-up.
Micron Surface Roughness Testers are a low cost, portable solution that is ideal for measuring the surface finish inside a honed cylinder bore to ensure maximum cylinder service life and fewer warranty claims.
Dial bore gages are specialized tools used to measure the inside diameter of a machined hole, typically used during the manufacturing process or when resizing a bore such as in engine building or hydraulic repair.
Dial bore gages are particularly handy when measuring bores in large work-pieces when it is easier to measure the work-piece in place than to take the work-piece to a gaging station.
Sunnen Dial Bore Gages are fast, easy and accurate, and come in a wide range of models with different lengths, read outs, diameter ranges and with or without retractable probes. They all feature all-carbide gaging points, wear-proof ball crank, and adjustable centralizers. Each gage comes packed in its own sturdy box with all tools and wrenches required for setup and adjustment.
Sunnen Dial Bore Gages can be used in tandem with Sunnen Setting Fixtures for a complete system which eliminates the need for ring gages, micrometers or jo blocks.
Gage Specifications:
Features & Benefits:
The HTB-Series is a versatile tube honing machine that combines the best features of other Sunnen and General Hone machines. Precision sizing and finishing of long and large bores has never been easier or more productive.
– Diameter Range (I.D.) standard: 25 – 350 mm (1 – 13.8 in)
– Diameter Range (I.D.) optional: Up to 550 mm (21.654 in)
– Diameter Range (O.D.) standard: 60 – 400 mm (6.24 – 15.8 in)
– Diameter Range (O.D.) optional: 350 – 600 mm (13.8 – 23.6 in)
– Spindle Motor: 3 kW (4 Hp)
– A PLC control and digital display allow complete control and monitoring of machine conditions
– A built-in load meter indicates high and low spots in the tube bore as the operator can adjust the stroke as required for optimum cycle time
– The operator can also work out tight spots in the bore when using the Short Stroke Cycle and Stroke Dwell features
– The Sunnen Modular Honing Tool System continually compensates for stock removal and stone wear to keep the machine running at peak efficiency at all times
– The HTB series is available in two-meter, four-meter, six-meter and eight-meter models, several different tooling systems are available depending on the specific application
– Lifetime application service with every machine purchase
The HTB-S Series is a medium-duty tube hone the combines the best features of other Sunnen tube hones. Precision sizing and fi nishing of long and large bores has never been easier or more productive.
Sunnen is your Total Solutions Provider for bore sizing and finishing systems of all kinds including honing, lapping, skiving/roller burnishing and deep hole drilling. Our systems include the machine, tooling, abrasives or cutters, cutting fluids, bore gages and all ancillary accessories necessary for your particular application…all designed to work together for optimum results. Our bore sizing experts make sure your system has the right accessories to solve your most difficult bore sizing problems.
As industry leaders, Sunnen has the complete resources and capabilities to significantly improve your bore sizing and finishing performance and efficiency. With Sunnen honing abrasives, you can expect:
– The industry’s largest variety of abrasive materials, from aluminum oxide and silicon carbide to diamond and CBN.
– Thorough engineering analysis of your application and a wide range of bond types, grain sizes, and stone configurations to meet your needs.
– Technical Services Center experts that have the latest in sophisticated bore geometry analyzing and surface finish measuring equipment, unmatched by our competitors.
– Long lasting, quality enhancing, and profitable solutions to your bore sizing and finishing operation. Consistent results achieved quickly and economically, even in high-volume production applications.
Sunnen‘s first generation of external honing machines has been developed to meet the continuously increasing demands of the industry. Workpieces in the offshore, energy production and aviation sectors are exposed to extreme environments. Therefore electroplated hardchrome or plasma-spray coated surfaces are in operation.
– Spindle motor 16 kW / 22 HP
– Diameter Range (O.D.): 50 – 450 mm
– Stroke length up to 12‘000 mm
– Large diameter range
– Automatic correction of roundness and parallelity
– Operator-friendly, Windows ®-based monitoring system
– Tool overload protection
– Easy operation with industrial touch screen
– Programmable dimension monitoring
The new Extreme Hone Machine cuts nearly all advanced materials without trouble, next to mild steel. Sunnen built an outstanding control with maximum comfort and safety as a result of over 30 years of experience.
The HTH-Series is a versatile tube honing machine that combines the best features of other Sunnen and General Hone machines. Precision sizing and finishing of long and large bores has never been easier or more productive.
– Diameter Range (I.D.): 25 – 1000 mm (1 – 40 in)
– Diameter Range (O.D.): 60 -400 mm (2.4 – 15.8 in) standard; 350 – 600 mm (13.8 – 23.6) optional
– Spindle Motor: 6.0 kW
– Spindle Speed Rate: 15-450 RPM
– A PLC control and digital display allow complete control and monitoring of machine conditions.
– A built-in load meter indicates high and low spots in the tube bore as the operator can adjust the stroke as required for optimum cycle time.
– Operator can also work out tight spots in the bore when using the Short Stroke Cycle and Stroke Dwell features.)
– The Sunnen Modular Honing Tool System continually compensates for stock removal and stone wear to keep the machine running at peak efficiency at all times.
– The HTH series is available in two-meter, four-meter, six-meter, eight-meter, and ten-meter models. Several different tooling systems are available depending on the specific application.
– Lifetime application service with every machine purchase.
The HTH-S Series has now more power and an easy set-up control with wide 10.4” colour touch screen panel. With the 6 kW spindle drive system and the 4-step gearbox the HTH-S ensures maximum power in the whole diameter range (up to 800 cm3/h).
In addition the system works with a belt driven tool drive which guarantees smooth working conditions and shock protection for the gear box. It is the first system of its kind which offers high flexibility on a production level.
Together with the Sunnen tools, abrasives and coolant oils all the HTH-S systems are working at their top performance and will meet customized production demands.
The popular HTG Tube Hone recently received a system update which includes the new Smart-Feed precision tool feed system for optimized performance and increased stock removal rates.
The Smart-Feed precision feed system combines the power of hydraulics with the finesse of a technically advanced control that includes servo position and servo force control. This results in more consistent bore size and finish from end-to-end for heavy-duty, long-bore honing applications.
– Diameter Range (I.D.): 50.8 – 609.6 mm (2-24 in)
– Diameter Range (O.D.): up to 660,4 mm (26 in) standard; up to 1219,2 mm (48 in) optional
– Spindle Motor: 29.83 kW (40 Hp) max
– Stroke Motor: 13.42 kW (18 Hp) max
– Twice the stock removal rate … up to 244 in3/hour
– Twice the I.D. capacity … up to 24 inches
– Increased O.D. capacity … easily handles up to 30-foot tubes (longer lengths optional)
– A new proportional load control system transfers power where it is needed … up to 40 Hp to the spindle
Sunnen’s HTG series heavy-duty tube hones are built rugged for the high-production requirements of the oil and gas industry. The HTG series has twice the stock removal rate and double the part capacity of Sunnen’s popular GH-210 tube hone.
Made in the U.S.A., the HTG series tube hone comes in two standard model sizes — the HTG-4000 with a 4-meter (13.12 ft) stroke length and the 10-meter (32.81 ft) HTG-10000. Built-to-order machine sizes include 6-,8-,12-, and 14-meter stroke lengths.
With more speed, more power and more precision, the HTG series could bring more profits.
Sunnen’s HTE-1600W Tube Hone is the company’s first all-electric, cost-effective small diameter hone designed specifically for small diameter/long bore length parts. The machine produces ideal bore geometry and surface finish on small, long diameter bores as small as 4 mm (0.15 in).
– Diameter Range (I.D.): 4 – 20 mm (0.15 – 0.79 in)
– Diameter Range (O.D.): Dependent upon workholding options
– Servo Spindle Motor: .75 kW (1 Hp)
– Servo Stroke Motor: 2,17 kW (2.9 Hp)
– 100 percent process control with tool overload protection
– One piece base design improves performance and decreases cost
– 3-axis function control for stroke positions, stone feed, spindle speed and cutting pressure
– Variable stroke speed, adjustable in 0.1m/min increments
– Traveling steady rest is standard
– Proven steel reinforced servo belt drive stroking system
– Optional safety system consisting of light curtain and fencing
The HTE features a one-piece base design that aligns tool and part. A special feature of the feed system provides maximum protection against tool overloading that often leads to breakage. Tool specific force limits and run settings are stored in the Windows-based touchscreen control. A unique feed control system senses tight sections in the part and automatically corrects them.
Sunnen’s HTD Heavy-Duty Tube Hone is built for demanding applications such as cylinder liners, hydraulic cylinders, extrusion cylinders, aircraft components and compressor components. The powerful system can remove more than 2,500 cm³/h. With a state-of-the-art touch screen control and power, tubes can be honed without bore drilling.
– Diameter Range (I.D.): 50 – 500 mm (2 – 20 in)
– Diameter Range (O.D.): 850 mm (33.5 in) max
– Spindle Motor: 22 kW (29.5 Hp)
– Servo Stroke Motor: 14.0 kW (18.75 Hp)
– Automatic bore geometry correction
– 100 percent process control with tool overload protection
– 3-axis function control for stroke positions, stone feed, spindle speed and cutting pressure
– Variable stroke speed, adjustable in 0.1m/min increments
– Tool life for tool insertion and removal
– Front stationary steady rest shaft support
– Lifetime application service with every machine purchase
The HTD can handle bore lengths from 4,000 mm (13.1 ft in) to 14,000 mm (45.9 ft). The system is easy to set up and stores more than 900 setups. The system recommends the required tool, sets the spindle speed and all cycle parameters. A new set-up can be made in two minutes.
A sophisticated CNC machine control makes the Sunnen HTC Series Tube Hones the best choice for small diameter bores in long workpieces.
– ID Range:25 – 1000 mm (1 – 40 in)
– OD Range (standard): 60 – 400 (2.4 – 15.8 in)
– OD Range (optional): 250 -600 mm (13.8 – 23.6 in)
– Spindle Motor: 7.0 kW (9.4 Hp)
– Touch Screen programming eliminates confusion with multiple push-buttons. This and reduces setup time. Just touch the screen to input work piece specifications. The control recommends the proper tool and calculates the spindle speed. Most important, it will set the machine accordingly.
– To ensure quick set-up time, there is a fast retraction and expansion facility of the hone head, which is operated from the control panel. The HTC Control monitors the feed pressure and the spindle load to allow for maximum protection against overloading the tools.
– Special mode automatically corrects bore geometry errors.
– Quick carriage travel facilitates easy bore measurement and inspection, as well as the changing of abrasives and work piece.
– The standard workholding fixture device is universal, simple and has an O.D. range from OD 20 to 400 mm (.79 to 15.7″).
– Lifetime application service with every machine purchase
The Sunnen HTC Series incorporates a 2-axis Industrial PC for all control functions including stroke positions, motion control, stone feed and cutting pressure for optimum control of bore geometry. The HTC control reduces set-up time, making your job easier and more efficient.
Sunnen’s HTA Series Horizontal Tube Hone is affordable and flexible yet has capabilities typically found in high-end systems such as a PLC-control with touch-screen interface for setting all machine parameters.
The machine is easy to set up and operate, even by less skilled operators. All setups are accomplished through the control panel at the front of the machine. There is no need to remove covers or doors to set vertical carriage positions as in some other machines.
– Diameter Range (I.D.): 64-533 mm (2.5 – 21 in)
– Diameter Range (O.D.): 610 mm (24 in) max
– Spindle Speed: 20-300 RPM
– Spindle Power: 2.24 kW (3 Hp)
– Ideal for resurfacing and repair work where light-duty stock removal is needed, up to 0.030 inches (0,76 mm)
– Electromechanical stoker and spindle, features a Siemens servo stroker motor with belt drive for quiet and precise operation combined with a 3 Hp (2,24 kW) spindle unit
– Powerful Siemens PLC with color touch screen controls electrical functions of the system in conjunction with standard push buttons and a joystick
– Auto tensioning system includes a programmable auto tool feed that is standard. The abrasives can be fed up manually as well
– Works with Sunnen portable tooling for precise, accurate and consistent bore sizing. Bore diameter range: 2.5 – 21 inches (64 – 533 mm)
The HTA is the first all-electric tube hone engineered specifically for hydraulic service facilities doing resurfacing and repair of actuators for construction, mining, farming and forestry equipment. It is also ideal for applications such as flow tube/meter run cleanup, extruder tube repair and other low stock removal jobs.
The HTA Series is available in two models: the HTA-2100 (2-meter/6.56 ft. stroke) and the HTA-4100 (4 meter/13.12 ft. stroke).
The Single Stroke® Honing process, also referred to as a single pass machine process is a fast, accurate and cost-effective method of sizing certain bores to final size. The Sunnen Single Stroke® Honing Tool used is an expandable, superabrasive sleeve mounted on a tapered arbor. The sleeve is expanded only during setup, and no adjustments are necessary during the honing operation. The rotating Single Stroke Honing Tool is pushed through the bore only once, with the workpiece being removed after the return stroke.
The VSS-2 Single Stroke Honing® System is designed for low maintenance with “lubed for life” linear slides. A standard 7.5 kW (10 Hp) spindle motor, a rock solid cast iron spindle carriage, a thermal-resistant composite base, and a thick steel tooling plate combine to make the VSS-2 the most productive and durable machine in its class.
The machine is easy to set up and operate, even by less skilled operators. All setups are accomplished through the control panel at the front of the machine. There is no need to remove covers or doors to set vertical carriage positions as in some other machines.
– Diameters from 3.9 to 50 mm (0.154 to 2.0 inch)
– Standard 7.5 kW (10 Hp) spindle motor
– Designed for low maintenance set ups, multiple programs are stored in the control
– Outstanding performance
– Superior customer service and technical field support that customers have come to expect from Sunnen Products Company
– The most productive and durable machine in its class
– Can be customized
– Lifetime application service with every machine purchase
The VSS-2 can handle diameters from 3.9 to 50 mm (0.154 to 2.0 inch) contingent on the application. To ensure precise bore size, geometry and surface finish, the system uses Sunnen plated diamond Single Stroke Honing® Tools. The tools go through the bore only once, removing a predetermined amount of stock, progressively enlarging the bore. After the final pass, the bore is to size, straight and round, with the desired surface texture.
Product Videos
The Sunnen SV-2500 Vertical Honing Machine is ideal for gas and diesel engine, diesel cylinder liner, mud pump liner and hydraulic block applications; and other medium and high production applications.
– Ideal for bores 19 mm to 300 mm (.75 in to 12.0 in)
– Windows®-based PC industrial color touch screen control panel with easy-to-use drop-down menus
– Long-life, low-maintenance stainless steel enclosures for a clean working environment and operator safety
– Auto-dwell feature corrects bore straightness automatically … great for blind bores
– Setup is fast and easy — all handled from the front of the machine without raising a cover
– Pick-and-place automation as well as robotic loading are options that can be integrated with the machine control
– Servo motors for stroke and spindle maintain constant crosshatch finish throughout the bore, end to end
– Lifetime application service with every machine purchase
The SV-2500 is a powerful workhorse that features the latest in honing technology – a linear feed system that allows the most precise and fastest control of feed on the market.
The SV-2400 Series honing machines combine power, precision, durability and technology to make vertical honing more economical and productive than ever before. This innovative solution incorporates a patent-pending stroking system that produces a true vertical stroke and can dwell in any part of the hole, end-to-end, producing the straightest, roundest bore possible with a consistent crosshatch pattern.
– Diameter Range (ID): 19 – 203 mm (.75 – 8 in.)
– Workpiece Weight: 900 kg (2000 lbs.)
– Maximum Workpiece Length: SV-2410 – 710 mm (24 in.)
– Maximum Workpiece Length: SV-2460 – 1219 mm (48 in.)
– Stroke Motor: DC Servo
– Spindle Speeds: 90 to 600 rpm
– Spindle Motor: 7,5 kW (10 hp)
– Attractive, long-life, low-maintenance stainless steel enclosure provides a clean working environment and ensures operator safety
– Multiple-spindle configurations available
– Flexible modular column design allows ease of customization for your specific application
– Precision spindle with high torque output belt drive delivers superior bore quality
– Rotary feed system and superior tooling choices (GHSS; GHTS; PH; CV/CK; P20/P28; MPS) deliver extremely precise bores
– Optional T-Slot table and optional elevated fixture frame allow optimal fixturing versatility
– “Lubed-for-life” vertical slide and horizontal slide stroke guide ways ensure superior performance and long, trouble-free life, auto lubrication system is standard for critical components
With its 7.5 kW (10 HP) spindle motor and powerful tool stroking motor, the SV-2400 Series can handle almost any job. It is perfect for mid- to high-volume production in large bores 14 mm to 200 mm (.50 in. to 8.0 in.) and is well suited for a wide range of applications.
The SV-2100 Series is capable of holding the industry’s tightest production environment tolerances – as fine as 0,00025 mm (0.000010 inch) – tolerances far superior to I.D. grinding. This agile small bore system is suited for an impressive range of applications, including hydraulic valves, valve bodies and pumps; diesel fuel injectors; gears; gun barrels; and medical parts.
– Perfect for mid- to high-volume production in small bore sup to 20 mm (.787 in) and CGT tooling up to 13 mm (.5 in)
– Windows®-based PC industrial touch screen control panel features easy-to-use drop-down menus
– Lubed-for-life stroke guide ways ensure superior performance and long, trouble-free life
– Rugged, solid cast polymer base reduces vibration for enhanced performance and precision honing
– Fast, simple setup with handwheel controlled servo axes: feed, stroke and optional rotary table
– Lifetime application service with every machine purchase
Perfect for mid- to high-production manufacturers with small bore applications, the SV-2100 Series delivers the lowest cost per honed part with the tight bore tolerances you expect from Sunnen.
The Sunnen SV-2000 Series vertical honing machines incorporate an all new sychronized servo stroke and spindle that maintain constant crosshatch finish throughout the bore from end to end. Plus the new feed system (patent pending) has load sensing to minimize cycle times and maximize productivity by reducing time spent “cutting air.”
– Perfect for mid- to high-volume production in small bores from 3 mm to 65 mm (.120 to 2.56 in.)
– Windows®-based PC industrial touch screen control panel features easy-to-use drop-down menus
– Lubed-for-life stroke guide ways ensure superior performance and long, trouble-free life
– Rugged, solid cast polymer base reduces vibration for enhanced performance and precision honing
– Fast, simple setup with hand wheel controlled servo axes: feed, stroke and optional rotary table
– Lifetime application service with every machine purchase
The innovative stroking system delivers extreme control and a consistent crosshatch pattern throughout the entire length of the hole — a result nearly impossible until now.
The SV-30 Series is the next generation of the legendary Cylinder King® line of honing machines known worldwide. The SV-30 series machines offer a wide variety of features and flexibility in an affordable package ideal for contract machine shops, automotive performance and rebuilding shops, and mid-volume industrial production facilities.
– Spindle Speed: 50 – 600 RPM
– Spindle Power: 4.1 kW (5.5 hp) – induction spindle models
– Spindle Power: 4.5 kW (6 hp) – servo spindle models
– Stroker: 2.5 kW servo (3.4 hp)
– Variable speed: 5-100 SPM
– Stroke Length: up to 705 mm (27.75 in)
– Servo X Axis models: .5 kW (.67 hp)
– Carriage Travel: 813 mm (32 in.) left/right travel available (X axis)
– Maximum Workpiece and Fixture Weight: 600 kg (1325 lbs)
– Workpiece Envelope: 1219 mm W x 760 mm D (48 in x 30 in)
– Machine Dry Weight: 1329 kg (2930 lbs.)
– Machine Shipping Weight: 1823 kg. (4020 lbs)
– Variable speed 50-600 rpm, 4.5 kW (6 hp) servo or 4.1 kW (5.5hp) induction spindle motors are powerful enough to drive two-stage, metal-bond, diamond and CBN abrasives for short cycle times with high accuracy and minimal labor
– The front loading design and weight capacity of up to 600 kg (1325 lbs), including fixture, combine for versatility in honing a wide range of parts
– PC-controlled with a large 378 mm (15 in) color touch screen that is rugged and eliminates cumbersome buttons that collect oil, dirt and grime. The swiveling operator panel can be adjusted for viewing from a variety of positions
– Servo or manual driven X-axis allows left/right positioning of the column with 813 mm (32 in) range
– Servo rotary tool feed system can be used with two-stage hone heads to complete roughing and finishing without stone changes for faster processing times, rough to finish changeover is four times faster than previous models
– Standard 206 liter (55 gallon) internal coolant system is equipped with two canister filters on the side of the machine, for ease of maintenance and provides increased coolant filtration for precise surface finish, includes filter status indicator
– Proven 2.5 kW (3.4 hp) servo ball screw stroking system allows for increased flexibility and performance
– Heavy-duty welded base for durability
– Standard LED work area lighting
– Standard state-of-the-art CE compliant safety features include interlocked stainless steel sliding front panel, side and rear panels, front mounted light curtain, safety PLC, and safe limited setup speeds
– MT Connect and Industry 4.0 capable
– Standard PC uninterruptible power supply (UPS) eliminates unsafe shutdown of control system and ensures a safe start-up
There are six new standard SV-30 models with varying options assuring the right fit for virtually any mid-volume production industrial or automotive applications. Depending on the model, the SV-30 series includes such features as:
– New step and repeat functionality provides automatic bore-to-bore operation with servo X-axis and new GH LF series tooling.
– Tool protection at both top and bottom of the bore.
– Rugged cast iron column.
– Proven servo ball screw stroking mechanism.
– User-friendly Windows PC control with a large 378 mm (15”) color touchscreen.
– CE compliant safety system standard on all models.
– Backed by Sunnen’s best in the industry 3-year parts and labor warranty and our extensive global field service support team.
All models feature Siemens and Phoenix industrial controls with software developed by Sunnen engineers who are experts in honing applications. For applications not requiring a high level of automation there are models offered with value-priced features such as an induction spindle and manual column movement.
Sunnen’s SV-15 is designed with power, precision, durability and advanced technology to deliver state-of-the-art performance … perfect for honing big, heavy or odd shaped workpieces.
– Cylinder Diameter Range: 19-203 mm (0.750-8 in) depending on tooling option
– Cylinder Length Range: up to 279 mm (11 in) –Longer length with special tooling
– Spindle Power: 2.25 kW (3 Hp)
– Spindle Speed: 90 – 350 RPM
– Full bore profile display projects a real-time display allowing you to dwell in the exact position where bore is visually smaller
– New larger 229 mm (9 inch) touch screen with easy-to-use controls
– Tooling options include the new DH-Series diamond honing tool or existing CK/CV tooling
– Precision control – corrects taper and out-of-round, producing surface finish, size, roundness and straightness tolerances to meet OEM specifications
– Save setup capability – up to 100 setups can be stored with USB backup
– Lifetime application service with every machine purchase
With two motors, one for the spindle and one for the stroker, the SV-15 has the capability to run standard Sunnen tools as well as Sunnen’s DH-series diamond hone head.
The easy-to-use, yet highly advanced touch screen control includes a full bore profile display. The real time graphical display of the bore cross section allows the operator to dwell in the exact position where the bore is visually smaller. There is no need for guesswork.
Product Videos
The Sunnen MBB-1660 prepares a job shop for any type of I.D. work. One of our most versatile honing machines, the MBB-1660 guarantees precision sizing, geometric accuracy and a highly controlled finish on every part. Its quick setup and easy customization makes it a highly economical choice for short-run jobs in both production and salvage settings.
– 1,5 mm to 165 mm (.060 in. to 6.500 in.) diameter
– 3 mm to 400 mm (1/8 in. to 16 in.) long
– Any material, regular or odd-shaped parts
– Handles all materials in any shape piece
– Precision sizing, geometric accuracy
– Provides any surface finish
– Fast, simple setup
– Size and finish in one easy operation
– Lifetime application service with every machine purchase
Put the MBB-1660 in your shop and you’re ready for any kind of I.D. work. Half a dozen pieces or several hundred…a repeat job or a job you’ve never run before…production or salvage. Set up and go without delay or a lot of expense. You’ll consider this machine a true bargain: In most cases, it pays for itself in just several jobs.
It guarantees precision sizing, geometric accuracy, and any surface finish you need. All in all, the MBB-1660 is the most versatile, economical bore sizing and finishing machine available today.
The ideal low-cost system for precision rod reconditioning and pin fitting, the LBB-1660 turns old rods into “new” rods! The complete Sunnen Rod Reconditioning System includes honing machine, gage, cap and rod grinder and tooling. This Sunnen method is preferred all over the world. And in only a few jobs a month, you’ll pay for your system.
– 36,9mm to 119,4 mm (1.450 in. to 4.700 in.) diameter
– Mandrels from 9,4 to 66,7 mm (.370 in. to 2.625 in.) are available for pin fitting and other automotive jobs
– You can expect accuracy to .0025 mm (.0001 in.) with the Sunnen LBB-1660
– Produces a round and straight honed bore, in all respects equal to or better than manufacturers’ new rods
– Keeps your rod inventory to a minimum, enables you to give over-the-counter service on customers’ own rods
– Reconditions eight passenger car rods in less than 40 minutes
– Honing units for complete rod reconditioning diameter range of 1.450″ to 4.700″ (36.9-119.4 mm)
– Ensures top pin fitting precision
– Lifetime application service with every machine purchase
The LBB-1660 will be one of the most versatile machines in your shop. In addition to rod reconditioning, it does King Pins, air compressors and small bore engines like those used on motorcycles, boats and lawn mowers. If you want to make more money faster in a ready-made market and increase parts sales, get with the LBB-1660.
This is the best method for fast precision alignment of main bearing bores. It does the complete job of alignment and sizing main bearing bores in about 30 minutes, floor-to-floor time for an average passenger car block. Just add a few minutes more for truck blocks.
– Main Bearing Bore Diameter Range: 46 – 178 mm (1.800 – 7.000 in) Special tooling required for 127 – 178 mm (5.000 to 7.000 in)
– Capacity: V blocks, both 90 and 60; overhead and L-head in-line blocks; up to 1140 mm (45 in) long, 710 mm (28 in) from head deck to main bearing centerline.
– Minimum stock removal, usually less than .003″ (.076 mm) off the caps compared to as much as .010″ (.254 mm) with boring
– Maximum precision, corrects distortion caused by warpage and cap stretch
– Meets or exceeds original factory accuracy for alignment, roundness and size
– Fast, easy setup
– Ease of operation, no special training required
– Profitable: Make $90-$120 in 30 minutes on a typical V-8 block
– Lifetime application service with every machine purchase
Shops all over the country enjoy all the advantages of the CH-100, but the best, most practical reasons are speed and ease of use. Add quality work, and that about sums it up.
Job after job in all kinds of shops, Sunnen® Power Stroked Honing is producing work faster and with greater accuracy and consistency than I.D. grinders – especially where diameters are under 40 mm (1.57 in.).
– Diameter Range (I.D.) 3 – 60 mm (.118-2.36 in)
– Maximum bore length up to 250 mm (9.84 in)
– Zero Shutoff – Power stroking system can be set up to hone to size and automatically stop
– Power Stroking Standard – Both selectable manual and automatic power stroking is standard
– Solid Construction Throughout – Reinforced structural steel and cast iron provides a solid machining platform
– Moving components are isolated from the base to eliminate vibration
– Rigid stroker carriage and robust linkage-driven design permit more rapid stroking, which shortens cycle times
– Foot Pedal – For ease-of-use and safety, the foot pedal starts and stops the machine
Sunnen Power Stroking assures constant stroke length and stroke rates. Combined with a zero shutoff means better control of bore size, finish and geometry than ever before – at high-production rates.
With the fast stock removal rates of the Sunnen SSH-1680, you can eliminate preliminary reaming, boring or grinding on many jobs and it allows you to rough and finish in one operation.
The SSH-1680 is extremely versatile. It handles workpieces of almost any size or configuration and cuts all kinds of materials fast and clean.
The SH-6000 is the result of a two-year development process with input from around the globe. All aspects of the CGM and KGM machines have been analyzed for improvement. The machine is engineered to improve operator productivity and increase reliability.
– Diameter Range (ID) CGT: 5,46 – 32 mm (.214 – 1.260 in)
– Diameter Range (ID) CRT: 53,84 – 63,75 mm (2.120 – 2.150 in)
– Diameter Range (ID) SRT: 39,40 – 76,78 mm (1.500 – 3.090 in)
– Diameter Range (ID) TC: 25,4 – 75 mm (1.0 – 2.95 in)
– Stroke Length: 6 to 392 mm (.24 -15.43 in)
– Capable of honing to the tightest tolerances in the industry with consistent and accurate bore size control to .00025 mm (.000010 in)
– Utilizes diamond plated or metalbonded abrasive tooling for maximum performance
– Available is both high speed and high torque models
– Standard true running spindle with direct CGT tooling connection for quick changeover
– All electric foot pedal for setup and truing mandrels
– Coolant tank is 70 percent larger than earlier models – 208 L (55 gallon)
– Generous ergonomic work area
– Intuitive touchscreen is easy-to-use with a large 225 mm (9 in) display
The next generation of high precision KROSSGRINDING® machines are suited for quick changeover for medium-to-high volume production with a higher level of control and new technology throughout.
From its designer styling and lack of manual controls to its digital repeatability and touchscreen HMI, Sunnen’s new SH-5000 builds on the 21-year heritage of the successful EC and ML series machines. The SH-5000 takes honing to the next level of capability.
– Diameter Range (ID): 1,5 mm to 165.1 mm (.060 in. to 6.500 in.) diameter
– Stroke Length: 6 to 392 mm (.24 -15.43 in)
– Patent pending digital-servo, linear hybrid tool feed and cutting pressure control
– Standard Automatic Size Control True running spindle with precision bearings and direct collet connection
– 20 mm (.79 in) of additional feed travel for increased diameter range for MMT tools
– All electric foot pedal for setup and truing mandrels
– Coolant tank is 70 percent larger than earlier models – 208 L (55 gallon)
– Generous ergonomic work area
– Intuitive touchscreen is easy-to-use with a large 225 mm (9 in) display
The SH-5000 is the result of a four-year development process with input from around the globe. All aspects of the machine have been analyzed for improvement. The machine is engineered to improve operator productivity and is suited for medium-to-high volume production.
From its designer styling and lack of manual controls to its digital repeatability and touchscreen HMI, Sunnen’s new SH-4000 builds on the 21-year heritage of the successful EC and ML series machines. The SH-4000 takes honing to the next level of capability.
– Diameter Range 1,5 mm to 165.1 mm (.060 in. to 6.500 in.) diameter
– Stroke Length: 6 to 392 mm (.24 -15.43 in)
– Patent pending digital-servo, linear hybrid tool feed and cutting pressure control
– 20 mm (.79 in) of additional feed travel for increased diameter range for MMT tools
– All electric foot pedal for setup and truing mandrels
– Coolant tank is 70 percent larger than earlier models – 208 L (55 gallon)
– Generous ergonomic work area. Intuitive touchscreen is easy-to-use with a large 225 mm (9 in) display
The SH-4000 is the result of a four-year development process with input from around the globe. All aspects of the machine have been analyzed for improvement. The machine is engineered to improve operator productivity and is suited for medium-to-high volume production.
For superior high-performance, high-production bore sizing and finishing, the new Sunnen SH-2000 is extremely easy to setup and operate – even an inexperienced operator can run the SH-2000 with ease.
– Diameter Range Manual Stroking: 1,5 – 165,1 mm (.060 – 6.500 in.)
– Diameter Range Power Stroking: 1,5 – 101,6 mm (.060 – 4.000 in.)
– Diameter Range Automatic Sizing: 3,2 – 51,0 mm (1.25 – 2.000 in.)
– Stroke Length: 6,0 – 170 mm (.236- 6.700 in.)
– Runs all kind of parts–handles workpieces of almost any size or configuration and cuts all kinds of materials fast and clean
– Saves time and costs by reducing honing operations
– Complete setup is handled from the front of the machine without raising a cover
– Feed rates, stroke length and stroke speed are set and locked in
– Six times faster than I.D. grinding and other honing process
Complete setup is handled from the front of the machine without raising a cover, cutting setup times in half over older Sunnen machines. Universal honing fixtures handle nine out of ten jobs, with no chucks, fixtures or special tooling. Feed rates, stroke length and stroke speed are set and locked in, greatly reducing the chance for human error. And in many cases, you can use your existing tooling for even lower investment costs.